WEBJul 5, 2021 · During surface grinding, internal material loads are generated, which take effect on the surface and subsurface zone of AISI 4140 steel. High thermal loads can result in specific material modifiions,, hardness reduction and tensile residual stresses, due to inappropriate combinations of system and process parameters which influence .
WhatsApp: +86 18203695377WEBApr 5, 2024 · The details of the chemical composition that enlists the elemental constituents of the workpiece material (AISI H10) ... When a load is applied to a hard material, there might be an induction of local stress. ... The mean contact lengths for three feed rates are µm, µm, and µm for dry cutting conditions, respectively. ...
WhatsApp: +86 18203695377WEBJul 22, 2022 · To curtail the uses of cutting fluid, the preference for a dry machining environment has been a continuous motivation for researchers using coated carbide tools. High strength AISI 4340 low alloy steel is the most promising and potential material with wide appliions in couplings, main shafts, spindles, and gears for power transmission. .
WhatsApp: +86 18203695377WEBGrinding is a process for final completion of components to ensuring smooth surfaces and high tolerances. When comparing with other operations, grinding is, the costlier process that is used under optical conditions. AISI 317L material was surface finished under various input parameters. Since it is more hardness and nonmagnetic material.
WhatsApp: +86 18203695377WEBOct 15, 2021 · 1. Introduction. Difficulttocut materials such as hardened steel, titanium alloys, nickelbased alloys, and ceramics are widely applied in many industrial fields, including aerospace, automotive, and biomedical [].The superior properties of these materials, as shown in Table 1, make them indispensable for many .
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WhatsApp: +86 18203695377WEBMar 1, 2009 · Section snippets Workpiece material. The workpiece material used for the experiments is the tool steel AISI D2. All workpieces were subjected to heat treatment: austenitization at 1050 °C (vacuum atmosphere) and air quenching (nitride brewed, T=24 °C, P=5. bar) fallowed by double tempering at 550 °C during 120 min and cool down .
WhatsApp: +86 18203695377WEBJun 16, 2020 · Hard turning is becoming an usual way to replace grinding operations and is performed with ceramics and cubic boron nitride tools. However, tool inserts are brittle and may be subjected to wear and damage mechanisms like chipping and breakage. The damages are intensified in internal turning operations, where the tool holder presents .
WhatsApp: +86 18203695377WEBMar 1, 2020 · The AISI 4340 is a commercial medium carbon low alloy steel which is egorized as hard to cut material due to the high hardness, high plasticity, inferior thermal conductivity, and high ...
WhatsApp: +86 18203695377WEBAug 1, 2021 · Counter Body Material Investigation (denoted as CBM): the counter body material was investigated for three different materials – AISI 52100 steel, Al 2 O 3, and Si 3 N 4 as to determine which material provided the most repeatable results and which wore the least to be capable of imparting damage on hard ceramic coatings. •
WhatsApp: +86 18203695377WEBJan 31, 2002 · The pr oposed method. has been applied to estimate mechanical properties of har dened AISI 52100 steel in har d. machining. T ensile testing is shown capable of estimating the mechanical pr ...
WhatsApp: +86 18203695377WEBJun 25, 2007 · Abstract. This paper addresses the relationship between surface integrity and fatigue life of hard turned AISI 52100 steel (60–62 HRC), with grinding as a benchmark. The impact of superfinishing on the fatigue performance of hard turned and ground surfaces is also discussed. Specifically, the surface integrity and fatigue life of .
WhatsApp: +86 18203695377WEBFeb 1, 2015 · Machining of hardened steels with PCBN and ceramic tools is widely accepted as a best replacement to costly grinding operations. ... Work material: AISI 4340 (35 HRC) Tool material: PVDcoated singlelayer TiAlN carbide tools: 176: : 1: ... Researchers also made an attempt to compare the performance of various tool .
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WhatsApp: +86 18203695377WEBDec 1, 2005 · The aim of this paper is to evaluate the machinability of hardened steels at different levels of hardness and using a range of cutting tool materials. More specifically, the work was focused on the machinability of hardened AISI 4340 high strength low alloy steel and AISI D2 cold work tool steel. The tests involving the AISI 4340 steel were .
WhatsApp: +86 18203695377WEBNov 1, 2023 · Compared with conventional grinding (CG), ultrasonic vibration assisted grinding (UVAG) has more prospects and competitiveness in processing AISI 304. Due to the change of strength of materials, when the vibration is superimposed on the workpiece, the mechanism of ultrasonic assisted machining is different from that of tool ultrasonic .
WhatsApp: +86 18203695377WEBNov 13, 2015 · A 3D FE model for hard turning of AISI 52100 steel PCBN tools was proposed by ... surface roughness of µm for AISI H13 material is observed at cutting velocity of 165 m/min, feed rate of mm/r and depth of cut mm are found to be minimum. ... Brinksmeier E, Weinert K (2005) Capability profile of hard cutting and .
WhatsApp: +86 18203695377WEBJan 1, 2021 · Materials and Workpiece and tool materials. AISI 4340 steel is selected for the experimentation. AISI 4340 alloy steel is mainly used in power transmission gears and shafts, aircraft landing gear, crankshafts, and other structural parts. AISI 4340 steel with a chemical composition of % C, % Mn, % Si, % S, % .
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WhatsApp: +86 18203695377WEBOct 1, 2020 · Section snippets Material specifiions. This study is focused in the AISI D2 steel intended for cold working tools used in components subjected to high wear such as (i) cutting tools ( blanking, punching, piercing, cropping, shearing, trimming, clipping), (ii) forming tools ( bending, forming, deepdrawing, rimrolling, spinning, flowforming) .
WhatsApp: +86 18203695377WEBApr 28, 2021 · Employing Response Surface Methodology in Hard Turning Process of AISI D2 Tool Steel. In this section, the literature review was conducted by focusing on the hard turning of AISI D2 tool steel. Gaitonde et al. analyzed the effect of cutting parameters, namely feed rate, machining time, and cutting speed on the surface roughness, cutting .
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WhatsApp: +86 18203695377WEBNov 30, 2017 · The workpiece material was a quenched and tempered AISI 4340 steel. The cooling methods employed in the process were a conventional method (flood coolant), MQL + water (1:1, 1:3, 1:5 part of oil per parts of water), MQL + water + cleaning system (1:1, 1:3, 1:5 part of oil per parts of water), and MQL with and without cleaning system.
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WhatsApp: +86 18203695377WEBApr 24, 2019 · Nowadays in metal cuttingbased manufacturing industries, dry hard turning is widely used in machining of hardened steel because of its low cost, high machining efficiency and green environmental protection, and surface finish of hard turned components has greater influence on functionality of product concerning tribological .
WhatsApp: +86 18203695377WEBA2 Drill Rod is part of the family of steel materials called tool steel. Grade A2 provides an intermediate grade between the oil hardening (O1 tool steel) and the high carbon, high chromium (D2 tool steel) types. Notable Characteristics of A2 Drill Rod include: Good machineability. High compression strength. Very good nondeforming properties.
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